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Construction Machinery Power System Solution

2026/08/19
Ultimo blog dell'azienda Construction Machinery Power System Solution
High-Voltage Battery Solutions for Electric Construction Equipment

CTS Battery provides customized lithium battery systems and electrical power solutions for construction machinery and heavy-duty equipment.

Our core products include high-voltage lithium battery systems, thermal management systems and charging systems. For customers developing complete electric machinery, CTS can also integrate electric motors and motor controllers to create a coordinated electrical power system.

Our solutions are designed for demanding applications where high power, long operating hours, thermal control and system reliability are critical.


Our Core Construction Machinery Solutions
01. High-Voltage Lithium Battery System

CTS develops customized high-voltage battery systems for electric excavators, loaders, mining equipment and other heavy-duty machinery.

Key Features:

  • High energy density

  • High-power output

  • Intelligent BMS

  • CAN communication

  • Modular battery architecture

  • Customized enclosure

  • Liquid cooling options


Module Qty Total Energy Rated Volt Rated Capacity Working Volt Discharge Power @ 25℃
153.6V 230Ah Lifepo4 Battery Module 2S 1P 70.6kWh 307.2V 230Ah 240-345.4V 70kW rated
140kW peak for 10s
3S 1P 105.9kWh 460.8V 230Ah 360V-525V 100kW rated
200kW peak for 30
3S 2P 211.9kWh 460.8V 460Ah 360V-525V 180kW rated
360kW peak for 10s
3S 3P 317.7kWh 460.8V 690Ah 360V-525V 220kW rated
440kW peak for 10s
4S 1P 141.3kWh 614.4V 230Ah 480V-700V 140kW rated
280kW peak for 30s
4S 2P 282.4kWh 614.4V 460Ah 480V-700V 240kW rated
480kW peak for 30s
4S 3P 423.9kWh 614.4V 690Ah 480V-700V 300kW rated
600kW peak for 30s
5S 1P 176.6kWh 768V 230Ah 600V-876V 175kW rated
350kW peak for 30s
5S 2P 353.2kWh 768V 460Ah 600V-876V 300kW rated
600kW peak for 30s
5S 3P 529.8kWh 768V 690Ah 600V-876V 370kW rated
740kW peak for 30s
115.2V 314Ah Lifepo4 Battery Module 3S 1P 108.5kWh 345.6V 314Ah 270V-394.2V 80kW rated
160kW peak for 10s
3S 2P 217.0kWh 345.6V 628Ah 270V-394.2V 170kW rated
300kW peak for 10s
3S 3P 325.6kWh 345.6V 942Ah 270V-394.2V 250kW rated
320kW peak for 10s
4S 1P 144.7kWh 460.8V 314Ah 360V-525V 115kW rated
230kW peak for 10s
4S 2P 289.4kWh 460.8V 628Ah 360V-525V 230kW rated
460kW peak for 10s
4S 3P 434.1kWh 460.8V 942Ah 360V-525V 345kW rated
450kW peak for 10s
5S 1P 180.9kWh 576V 314Ah 450V-657V 144kW rated
288kW peak for 10s
5S 2P 361.7kWh 576V 628Ah 450V-657V 280kW rated
500kW peak for 10s
5S 3P 542.6kWh 576V 942Ah 450V-657V 430kW rated
500kW peak for 10s
6S 1P 217.0kWh 691.2V 314Ah 540V-788.4V 170kW rated
340kW peak for 10s
6S 2P 434.1kWh 691.2V 628Ah 540V-788.4V 345kW rated
600kW peak for 10s
6S 3P 651.1kWh 691.2V 942Ah 540V-788.4V 500kW rated
600kW peak for 10s

307.2V

105Ah Lifepo4 Battery Modules

1S 1P 32.36kWh 307.2V 105Ah 240-345.4V 32kW rated
64kW peak for 10s
2S 1P 64.5kWh 614.4V 105Ah 480-700V 64kW rated
128kW peak for 30s
2S 3P 193.5kWh 614.4V 315Ah 480-700V 135kW rated
270kW peak for 30s
02. Battery Thermal Management System

Construction equipment often operates under high loads and demanding environmental conditions.

CTS provides thermal management solutions designed to maintain stable battery temperature and performance.

Solutions include:

  • Liquid cooling systems

  • Cooling plates

  • Pumps

  • Heat exchangers

  • Temperature monitoring

  • Thermal management control

Liquid cooling is particularly suitable for high-power applications with long operating cycles.

03. Charging System

Different construction machines have different charging environments and operating schedules. CTS provides charging solutions that can be configured according to the battery system and equipment requirements.

Charging options include:

  • AC charging

  • DC fast charging

  • CCS2

  • Customized charging power

  • Charger-BMS communication

  • Charging monitoring and protection

4. Optional Motor & Motor Controller

For customers developing complete electric construction equipment, CTS can additionally integrate electric motors and motor controllers.

The propulsion or working-drive system can be matched according to:

  • Battery voltage

  • Motor power

  • Peak torque

  • Machine weight

  • Working cycle

  • Operating conditions

This enables CTS to provide a more complete electrical solution while maintaining our core expertise in lithium battery systems.

Construction Machinery Power System Solution
Applications

Our construction machinery power solutions can be customized for:

  • Electric Excavators

  • Electric Loaders

  • Mining Equipment

  • Electric Forklifts

  • Concrete Machinery

  • Electric Cranes

  • Material Handling Equipment

  • Off-Road Equipment

  • Heavy-Duty Electric Machinery


Why Choose CTS Battery?

Battery, BMS, motor, motor controller, charger and thermal management under one integrated solution.

Designed for demanding equipment requiring high continuous and peak power.

System voltage, capacity, power, dimensions, cooling configuration and communication protocols can be customized.

Thermal management solutions help maintain stable battery performance during demanding operating cycles.

CTS supports customized projects from initial concept and engineering design to prototype and production.

Automated manufacturing and ISO 9001 / IATF 16949-based quality management support consistent production quality.


Electrify Your Construction Equipment with CTS

Whether you are looking for a high-voltage lithium battery system, an integrated battery + charging + thermal management solution, or a more complete electrical system with motor and motor controller integration, CTS Battery can develop a solution around your equipment.

Tell us your machine type, operating voltage, power, energy capacity and working cycle.

Start Your Construction Equipment Project →